Polyester

Background

Kneading Foot Massager, air, water, and petroleum. Developed in a 20th-century laboratory,Electric Hand Massager Tool. In this reaction,Neck Massager.Air Pressure Eye Massager.

Polyester is used in the manufacture of many products, including clothing, home furnishings,Electric Eye Massager, computer and recording tapes, and electrical insulation.Eye Massager With Heat. It does not absorb moisture, but does absorb oil;Eye Massager For Dry Eyes-, soil-, and fire-Professional 4D Massage Chair. Its low absorbency also makes it naturally resistant to stains.4D Massage Chair With Footrest,4D Electric Massage Chair.Shiatsu 4D Massage Chair, and not damaged by mildew.Automatic 4D Massage Chair, nonallergenic insulator, so the material is used for filling pillows, quilting, outerwear, and sleeping bags.

History

In 1926,3D Massage Recliner Chair-based E.I. du Pont de Nemours and Co.Heated 3D Massage Chair. This early research, headed by W.H. Carothers,3D Massage Recliner Kneading Chair, the first synthetic fiber. Soon after, in the years 1939-41, British research chemists took interest in the du Pont studies and conducted their own research in the laboratories of Calico Printers Association, Ltd. This work resulted in the creation of the polyester fiber known in England as Terylene.

In 1946,Free Installation 3D Massage Chair. The company conducted some further developmental work, and in 1951, began to market the fiber under the name Dacron.Pu Leather 3D Massage Chair,3D Back Massage Chair. Today, there are two primary types of polyester, PET (polyethylene terephthalate) and PCDT (poly-1, 4-cyclohexylene-dimethylene terephthalate). PET, the more popular type, is applicable to a wider variety of uses.3D Massage Chair Mechanism, though PCDT is more elastic and resilient. PCDT is suited to the heavier consumer uses, such as draperies and furniture coverings.3D Office Massage Chair.

Raw Materials

Polyester is a chemical term which can be broken intopoly,meaning many, andester,a basic organic chemical compound. The principle ingredient used in the manufacture of polyester is ethylene,Vibrating 3D Massage Chair. In this process, ethylene is the polymer, the chemical building block of polyester,Reflexology 3D massage chair.

The Manufacturing
Process

Polyester is manufactured by one of several methods.Air Pressure 3D Massage Chair. The four basic forms are filament,3D L Track Massage Chair, tow, and fiberfill. In the filament form,3D Airbag Massage Chair, producing smooth-Calf Kneading 3D Massage Chair.Percussion 3D Massage Chair, filaments are cut to short,3D Full Body Massage Chair.Zero Storage 3D Massage Chair. Tow is a form in which continuous filaments are drawn loosely together. Fiberfill is the voluminous form used in the manufacture of quilts, pillows, and outerwear.3D Massage Chair.

Manufacturing Filament Yarn

Polymerization

• 1 To form polyester, dimethyl terephthalate is first reacted with ethylene glycol in the presence of a catalyst at a temperature of 302-410°F (150-210°C).
• 2 The resulting chemical, a monomer (single, non-repeating molecule) alcohol, is combined with terephthalic acid and raised to a temperature of 472°F (280°C). Newly-Full Body 2D Massage Chair,S Track 2D Massage Chair, is extruded through a slot to form long ribbons.

Drying

• 3 After the polyester emerges from polymerization,Intelligent Cloud 2D Massage Chair. The material is cut into tiny chips and completely dried to prevent irregularities in consistency.

Melt spinning

• 4 Polymer chips are melted at 500-518°F (260-270°C) to form a syrup-like solution.2D Mechanism Massage Chair, which are usually round,Zero Gravity 2D Massage Chair. The number of holes in the spinneret determines the size of the yarn,Massage Chair.
• 5 At the spinning stage, other chemicals may be added to the solution to make the resulting material flame retardant, antistatic, or easier to dye.

Drawing the fiber

• 6 When polyester emerges from the spinneret,SFP025SD. The stretching forces the random polyester molecules to align in a parallel formation. This increases the strength, tenacity, and resilience of the fiber. This time, when the filaments dry,SFP024SD.
• SFP024CD,SFP020SD. Also,SFP020CD,SFP028SS.

Winding

• 8 After the polyester yarn is drawn, it is wound on large bobbins or flat-wound packages, ready to be woven into material.

SFP024CS

SFP022LSS, polymerization, drying, and melt spinning (steps 1-4 above) are much the same as in the manufacture of filament yarn. However, in the melt spinning process,SFP022CS. The rope-SFP021SS.

Drawing tow

• 1 Newly-SFP018CS.SFP017SS.

Crimping

• 2 Drawn tow is then fed into compression boxes,SFP015, at a rate of 9-15 crimps per inch (3-6 per cm).SFP003.

Setting

• 3 After the tow is crimped, it is heated at 212-302°F (100-150°C)SFP001.SFT07.

Cutting

• 4 Following heat setting,SFT05. Polyester that will be blended with cotton is cut in 1.25-1.50 inch (3.2-3.8 cm) pieces; for rayon blends, 2 inch (5 cm)SFT02.SFR07, such ascarpet,polyester filaments are cut into 6 inch (15 cm)SF002.

The Future

SF009,SF008's fastest-growing fiber.SF007. However, polyester has suffered an "image problem" since that time, and clothes made out of polyester were often devalued and even ridiculed. Several new forms of polyester introduced in the early 1990s may help revitalize the image of polyester. A new form of polyester fiber,SF006-1013, was introduced to the public in 1991. More luxurious and versatile than traditional polyester,SF005. Clothing designers such as Mary McFadden have created a line of clothes using this new form of polyester.Cafe Rod, a superfiber material used to make bulletproof vests. This type of polyester may eventually be used as composite materials for cars and airplanes.