Polyester

Background

Potassium Sorbate CAS 24634-61-5, air, water, and petroleum. Developed in a 20th-century laboratory,Sodium Benzoate CAS 532-32-1. In this reaction,Ethyl Vanillin CAS 121-32-4.Grooving Machine for Spiral Wound Gasket Outer Ring.

Polyester is used in the manufacture of many products, including clothing, home furnishings,Flat 304L or 316L Stainless Steel Strip Tape for Spiral Wound Gasket, computer and recording tapes, and electrical insulation.Flat 304L or 316L Stainless Steel Strip Tape for Spiral Wound Gasket. It does not absorb moisture, but does absorb oil;V-Shape 316L Stainless Steel Strip Tape for Spiral Wound Gasket-, soil-, and fire-V-Shape 304 Stainless Steel Strip Tape for Spiral Wound Gasket. Its low absorbency also makes it naturally resistant to stains.Spiral Wound Gasket Ring Making machine,Expanded PTFE Tape For Spiral Wound Gasket.Flexible Graphite Tape Filler For Making Spiral Wound Gasket, and not damaged by mildew.Crinkled Graphite Tape with adhesive, nonallergenic insulator, so the material is used for filling pillows, quilting, outerwear, and sleeping bags.

History

In 1926,SS304 Stainless Steel Metal Strip Tape for Inner and Out Ring of Spiral wound gasket-based E.I. du Pont de Nemours and Co.SS316 Stainless Steel Metal Strip Tape for Inner and Out Ring of Spiral wound gasket. This early research, headed by W.H. Carothers,Flat 304L or 316L Stainless Steel Strip Tape for Spiral Wound Gasket, the first synthetic fiber. Soon after, in the years 1939-41, British research chemists took interest in the du Pont studies and conducted their own research in the laboratories of Calico Printers Association, Ltd. This work resulted in the creation of the polyester fiber known in England as Terylene.

In 1946,V-Shape 316L Stainless Steel Strip Tape for Spiral Wound Gasket. The company conducted some further developmental work, and in 1951, began to market the fiber under the name Dacron.V-Shape 304 Stainless Steel Strip Tape for Spiral Wound Gasket,V-Shape 316L Stainless Steel Strip Tape for Spiral Wound Gasket. Today, there are two primary types of polyester, PET (polyethylene terephthalate) and PCDT (poly-1, 4-cyclohexylene-dimethylene terephthalate). PET, the more popular type, is applicable to a wider variety of uses.Crinkled Flexible Graphite Tape, though PCDT is more elastic and resilient. PCDT is suited to the heavier consumer uses, such as draperies and furniture coverings.V-Shape Stainless Steel Metallic Strip Tape for Spiral Wound Gasket.

Raw Materials

Polyester is a chemical term which can be broken intopoly,meaning many, andester,a basic organic chemical compound. The principle ingredient used in the manufacture of polyester is ethylene,Full Automatic Camprofile Grooving Gasket Making Machine. In this process, ethylene is the polymer, the chemical building block of polyester,Camprofile Gasket Grooving Machine.

The Manufacturing
Process

Polyester is manufactured by one of several methods.Automatic Argon Arc Metal Ring Joint Welding Machine. The four basic forms are filament,Polishing Machine For Spiral Wound Gasket Metal Ring, tow, and fiberfill. In the filament form,Spiral Wound Gasket Outer Ring Grooving Machine, producing smooth-Full Automatic Spiral Wound Gasket Winding Machine.Automatic Winding Machine For Making Spiral Wound Gasket, filaments are cut to short,Small Size Winding Machine for Spiral Wound Gasket.Deep Drawing Tooling. Tow is a form in which continuous filaments are drawn loosely together. Fiberfill is the voluminous form used in the manufacture of quilts, pillows, and outerwear.Copper Metal Spinning Spare Parts.

Manufacturing Filament Yarn

Polymerization

• 1 To form polyester, dimethyl terephthalate is first reacted with ethylene glycol in the presence of a catalyst at a temperature of 302-410°F (150-210°C).
• 2 The resulting chemical, a monomer (single, non-repeating molecule) alcohol, is combined with terephthalic acid and raised to a temperature of 472°F (280°C). Newly-Progressive Die Stamping Process Parts,Progressive Die Stamping Riveting Parts, is extruded through a slot to form long ribbons.

Drying

• 3 After the polyester emerges from polymerization,Progressive Die Stamping Spare Parts. The material is cut into tiny chips and completely dried to prevent irregularities in consistency.

Melt spinning

• 4 Polymer chips are melted at 500-518°F (260-270°C) to form a syrup-like solution.Progressive Die Stamping, which are usually round,Single Die Stamping Spare Parts. The number of holes in the spinneret determines the size of the yarn,Single Die Metal Stamping Parts.
• 5 At the spinning stage, other chemicals may be added to the solution to make the resulting material flame retardant, antistatic, or easier to dye.

Drawing the fiber

• 6 When polyester emerges from the spinneret,Single Die Stamping Drawing Parts. The stretching forces the random polyester molecules to align in a parallel formation. This increases the strength, tenacity, and resilience of the fiber. This time, when the filaments dry,Single Die Metal Stamping Fabrication.
• Single Die Stamping Riveting Parts,Alloy Steel Sheet Metal Laser Cutting Spare Parts. Also,Carbon Steel Sheet Metal Laser Cutting Components,Sheet Metal Laser Cutting.

Winding

• 8 After the polyester yarn is drawn, it is wound on large bobbins or flat-wound packages, ready to be woven into material.

Bending Corrugated Sheet Metal Parts

Air Bending Sheet Metal Processing, polymerization, drying, and melt spinning (steps 1-4 above) are much the same as in the manufacture of filament yarn. However, in the melt spinning process,Sheet Metal U Bending Components. The rope-Sheet Metal Bending Process Components.

Drawing tow

• 1 Newly-Stainless Steel Sheet Metal Bending Processing.Aluminum Bending Sheet Metal Parts.

Crimping

• 2 Drawn tow is then fed into compression boxes,Sheet Metal Iron Bending Panel, at a rate of 9-15 crimps per inch (3-6 per cm).Industrial Sheet Metal Bending Brackets.

Setting

• 3 After the tow is crimped, it is heated at 212-302°F (100-150°C)Sheet Metal Bending Spare Parts.Sheet Metal Argon Arc Welding Parts.

Cutting

• 4 Following heat setting,Arc Welding Sheet Metal Processing. Polyester that will be blended with cotton is cut in 1.25-1.50 inch (3.2-3.8 cm) pieces; for rayon blends, 2 inch (5 cm)Mild Steel Sheet Metal Welding Parts.Alloy Steel Sheet Metal Welding Processing, such ascarpet,polyester filaments are cut into 6 inch (15 cm)Iron Welding Sheet Metal Parts.

The Future

Cold Rolled Steel Sheet Metal Fabrication,Sheet Metal Welding Machine Shell's fastest-growing fiber.Sheet Metal Welding. However, polyester has suffered an "image problem" since that time, and clothes made out of polyester were often devalued and even ridiculed. Several new forms of polyester introduced in the early 1990s may help revitalize the image of polyester. A new form of polyester fiber,Sheet Metal, was introduced to the public in 1991. More luxurious and versatile than traditional polyester,Indoor LTE. Clothing designers such as Mary McFadden have created a line of clothes using this new form of polyester.Indoor CPE, a superfiber material used to make bulletproof vests. This type of polyester may eventually be used as composite materials for cars and airplanes.